Machinery Details

S.No.DescriptionModelQty
01Trutzschler Cleanomat Blow Room 2 Lines with Rieter UNIclean B-11(Year-2000)19932 Lines
02a) Trutzschler Carding Machine (Year 1993)
b) Trutzschler High Production (Year 2000)
c) Dust and Waste Collection of B/Room & Card
DK-760
DK-903
Luwa
20 Machines
2 Machines
2 Plants
03a) Toyoda Hara High Speed Drawing Frames
b) Rieter-Drawing with Auto Leveler (Year 2000)
DYH-500C
RSB-D30C
10 Machines
2 Machines
04a) Toyoda Hara Combing Machine
b) Toyoda Hara Lap Former
CM-100
TS-100
7 Machines
1 Machine
05Toyoda Simplex Fly FramesFL-166 Set
06Chinese Ring Spinning Frames.
with SKF Drafting System PK-255. Upgraded 2000-2001 Over Head Blowers
FA-507
Luwa
40 Machines
20 Sets
07a) Murata Automatic Cone Winder with Poly Matic
b) Murata Automatic Cone Winder with LOEPFE Yarn Master 900 - Year 2000
7-II
7-V
7 Machines
1 Machine
08Laboratory Equipment Consisting of HVI 900, Uster UT-3 & Uster Autosorter-IIIOne Machine Each
09a) Air Conditioning Plant - Ring
b) Air Conditioning Plant - Prepratory
c) Air Conditioning Plant - Winding
Luwa
Reco
Reco
3 Set
1 Set
1 Set
10a) Power Generating Set Onan (Cummins) U.S.A.
b) Catter Piller 3512
2 Nos.
1 No.

 

 

PictureRef. No.Item & Detailed Description
1a










1c


1b
1BLOW ROOM:
We have Trutzschler Chute feed cleanomate system in Blow Room as under.
map
It was the latest Trutzschler (Germany) Blow Room line introduced first time in Pakistan and still they are recommending the same line.
BLENDOMAT BDT-019.
Blendomat is the standard bale opener in the automatic Trutzschler range. BDT-019 is ideally suited to working with large or small lots and to working off-on one or two sides with different cotton qualities or mixed fibres. It is distinguished by a very high degree of opening with absolute fibre protection.

MULTIPLE MIXERS WITH CLEANERS
CVT1 & CNT3.
It is the most efficient and the latest system by TRUTZSCHLER GERMANY for homogenous blend and cleaning of lint.
This CLEANOMAT line is ideal for cotton with high cleaning efficiency and perfect aerodynamic controls, it gives a highly suitable base for good quality yarns.

Rieter UNIclean B11.
The UNIclean B11 is an efficient cleaning and dedusting machine which is used immediately after bale opening. It is the cleaner with no competition, The uniclean B11 handles a sustained 1200 kg/hr Card production with superb technological results. The uniclean removes loose trash particles, fibre fragments and dust. It is designed for intensive cleaning.
2

8
2HIGH PRODUCTION CARDS MODEL DK-760 & DK-903 WITH KHC-600 CAN CHANGER FROM TRUTZSCHLER GERMANY.

Model DK-760 is a further development from High-Production Card DK-740 with both short term ((CCD) and Long Term (CFD) auto Levelers and Chute Feed system model FBK-533.
Continuous suction system for consistently good cleaning.
New web doffing with virtually no sliver breaks.
Automatic servo system for adjustment, automatic Can changer KHC-600.
Micro Computer Control for quality and production.

Truetzschler Carding Machine-DK903
Two high production cards DK-903 are added in the existing setup. DK-903 is primarily designed to improve carding quality once more. At the same time its results in higher productivity.

DUST & WASTE COLLECTION (LUWA) JAPAN:
LUWA continuos dust and waste collection is employed for the blowroom and cards to ensure high quality yarn.
3




3c
3DRAWING FRAME DYH-500 C TOYODA HARA JAPAN & RSB-D30C RIETER. (Swiss)

DYH 500 C draw frame is equipped with Specially designed drafting system produces excellent quality sliver at high speed operation.
Unique gearing Mechanism provides a wide range of drafting.



Rieter - Drawing RSB-D30C
Two RSB-D30C auto leveler draw frames are added as final passage in the combing setup to achieve new standards in sliver and yarn evenness.
3b4COMBER MODEL CM-100 TOYODA HARA JAPAN
This has been designed to comb high quality sliver at high speed.
Through, precisely controlled nipper movements, cylinder combing can be properly executed. Mechanism has been designed in such a way that both piecing and top combing are effectively executed.
The well balanced cylinder provides the 13 row Hi-Comb with an appropriate density distribution, which is suitable for high quality combing action.

LAP FORMER - TS-100 TOYODA HARA JAPAN.
This is a high quality lap winding machine developed as a comber preparatory machine.
AUTO - LEVELLER arrangements keep the laps uniform and in close limits.
4a5SIMPLEX-ROVING FRAME FL-16 TOYOTA JAPAN
Toyota FL series high speed roving frames have improved the time tested roving frames to achieve No. 1 position in the world.
These have been evaluated as the most excellent models by the spinner throughout the world.
66RING SPINNING MODEL FA-507.

High Production and latest model Ring Frames, with MITSUBISHI INVERTORS (Spindle speed controller) and SKF (GERMAN) DRAFTING SYSTEM MODEL PK-255 for quality yarn production.

The optimum cross section of the machine body has been designed after many scientific experiments. This can result in low end breakage rate to get best quality yarn.

Further upgraded by replacing Chinese bobbin Hangers with KHK Japanese bobbin hangers & SKF plastic cradles.
77MACH CONER MODEL NO. 7-II WITH MACH SPLICER
MURATA JAPAN & 7V MURATEC WITH LOEPFE YARN MASTER.

Mach Coner Model No. 7-11
This is the world's latest individual type "Automatic Winder". The Mach Splicer is a redial departure from conventional thinking in yarn end joining methods. The machines are equipped with package brake, waxing device and AUTO DOFFERS. The yarn clearing system is UPM1-Q-PACK Uster Polymatic.The application of the UPM-Q-PACK allows the quality of the wound yarn to be determined at any time according to the Uster Classimat System.

Murata Mach Coner Muratec -7V.
One high speed Murata Mach Coner 7V is added which is equipped with BalCon & LOEPFE Yarn Master 900 with foreign Fibre detection & imperfection software. Now over all winding speed is reduced to get better yarn quality.
98LABORATORY EQUIPMENT
The mill is equipped with world famous testing equipment of ZELLWEGER USTER SWITZERLAND, list of equipments is as follows:

USTER TESTER-3
Most modern digital testing and analyzing apparatus for the quality assurance of yarn, roving and sliver.
Hairniness measuring unit provides information about hairiness in yarn with Standard Deviation.

SPINLAB HVI-900
The advanced SPINLAB HVI-900 system provides all necessary testing of raw cotton such as length, Uniformity Ratio, fibre strength, fibre elongation, Micronaire value, color and trash contents.
Data Manager 940 collects, sorts, stores & transmits data received from 900 system testing instruments.

USTER-AUTOSORTER III
Simple and reliable operation for testing, analyzing and determination of the count of yarn, Roving and sliver.
LUWA9LUWA AIR CONDITIONING PLANT (SWISS MADE IN RING)
This is the best air conditioning plant for textile mills. Features like Automatic Temperature , Humidity and air control renders it a perfection.
1010POWER GENERATING SET

All the machinery in the mills can be operated with own power generation units in case of any power break down.For this purpose two Cummins stand by Diesel engine model KTA 50-G3 1400 KVA & one Catter Piller Generator 3512 of 1200 KVA are available to meet the requirement.

 

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